Nicolon latex mattress
Nicolon Mattress: DLG-Tested Comfort for Dairy Cow Housing
The Nicolon Mattress is a precision-engineered dairy cubicle bedding system designed for Tier 2, Tier 3, and Tier 4 housing environments. Suitable for both high-yield milking cows and dry cows, it delivers long-term comfort, hygiene, and durability under intensive use.
DLG-tested and built for 10–16 cow movements per cubicle per day, Nicolon uses anti-compaction latex technology to maintain consistent support, improve cow welfare, and extend herd longevity.
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Description
Why Choose Nicolon for Your Herd?
- Anti-Compaction Latex Technology
Pure latex softens with use, reducing bearing pressure from 17 N/cm to 7 N/cm. Unlike traditional fillings that harden over time, Nicolon maintains long-term cushioning to reduce lameness and support joint health. - Improved Cow Comfort & Rest Time
The breathable latex core and woven top cover promote airflow and temperature regulation, encouraging longer lying times and supporting higher milk yields in intensive dairy systems. - Natural Bacterial Resistance
The top cover resists mould, bacteria, and acid build-up, helping reduce environmental mastitis risks and improve cubicle hygiene. - Impermeable Moisture Barrier
A sealed underside prevents moisture ingress, ensuring a dry, hygienic lying surface even in humid housing conditions. - Continuous Roll Hygiene Design
The seamless roll system removes joints and gaps where manure and pathogens can accumulate, improving biosecurity and simplifying cleaning routines.
What the Nicolon Mattress Delivers on Farm
The Nicolon system is engineered to maintain shape and performance under heavy daily use (10–16 cow movements per cubicle). By promoting natural lying behaviour, it supports improved fertility, udder health, and overall herd productivity.
The easy-clean surface improves bedding retention and helps maintain a drier, more efficient cubicle environment.
Easy Installation & Secure Fit
Designed for professional installation with long-term stability:
- Secure Fixing System: Installed using stainless steel Rawplug concrete fixings for a stable, anchored fit
- Tight Top Cover Design: Reduces friction and wear, protecting the woven polypropylene surface
- Fast Roll-Out Installation: Continuous system enables rapid coverage across large housing areas
- Low Disruption Fitting: Can be installed without dismantling cubicles
For installation support or system compatibility, contact the Intershape team.
Mattress Specification
| Specification | 30mm Mattress | 40mm Mattress | 50mm Mattress |
| Top Cover | 3mm Polypropylene | 3mm Polypropylene | 3mm Polypropylene |
| Filling | 30mm Latex | 40mm Latex | 30mm Latex + 20mm PU Foam |
| Weight | 17kg per linear meter | 21kg per linear meter | 22kg per linear meter |
| Dimensions | 2.50m x 1.68m | 2.50m x 1.68m | 2.50m x 1.68m |
Recommended Thickness by Herd Type
- Dry cows (400–700kg): T3 comfort – 30mm or 40mm Nicolon
- Average-yield milking cows (400–550kg / 7,000–8,000L): T3–T4 comfort – 30mm or 40mm Nicolon
- High-yield milking cows (550–650kg / >9,000L): T4 comfort – 50mm system
Warranty
5-year conditional warranty.
Frequently Asked Questions
What are the benefits of the Nicolon Mattress?
It reduces bearing pressure from 17 N/cm to 7 N/cm, improving joint health and reducing lameness. The breathable surface supports longer lying times, while the antibacterial cover helps reduce mastitis risk.
Is it suitable for dairy housing?
Yes. It is designed for UK dairy systems and works with a wide range of cubicle layouts, bedding types, and herd sizes.
Is it easy to install?
Yes. The system is installed using stainless steel Rawplug fixings, with a tensioned top cover to prevent movement and protect the latex core. Cubicles do not need to be removed.
How durable is it?
DLG-tested for intensive use (10–16 cow movements per cubicle per day), the latex core resists compaction and maintains long-term shape and support.
Can I get help choosing the right specification?
Yes. The Intershape team provides guidance on selecting the correct thickness (30mm, 40mm, or 50mm) based on herd type and housing system.
Ready to Upgrade Your Cow Housing?
Improve cow comfort, hygiene, and productivity with the Nicolon Mattress system. Contact the Intershape team to find the right specification for your herd.
Installation
We have teams of fitters working across the UK who will fit the cow mattress for you, or we can deliver it direct to your farm for you to fit yourself.
If you want to install yourself, we will supply all the fixtures and fittings necessary to securely attach all edges to a concrete base.